Butterfly Valve Diagram Explained – Construction, Flow Path & Parts Identification (2025)

Butterfly Valve Diagram Explained – Construction, Flow Path & Parts Identification (2025)
Butterfly valve diagrams help engineers and technicians quickly understand how the valve is built, how the disc rotates inside the bore, where sealing occurs, and which parts are serviceable. In this practical guide, you’ll see how to read cross‑sections, P&ID representations, and general arrangement (GA) drawings; how to identify body, disc, stem, seat/liner, bearings, and actuator interface; and how connection styles (wafer, lug, flanged, double‑flanged) are shown. We also include checklists, tables, and FAQs so you can verify orientation, installation notes, and selection cues for water, fire, HVAC, chemical, and industrial systems.
Table of Contents
- Types of Diagrams You’ll See
- Cross‑Section: Internal Construction & Flow Path
- Parts Identification (Names & Functions)
- Seat & Seal Types (Resilient vs High‑Performance)
- Actuation in Diagrams (Manual, Electric, Pneumatic, Hydraulic)
- Connection Styles (Wafer, Lug, Flanged, Double‑Flanged)
- How to Read a Butterfly Valve Diagram: Step‑by‑Step
- Installation Orientation & Notes
- Materials, Media, and Typical Applications
- When to Prefer Butterfly vs Other Valve Types
- FAQs
- Need Sizing, Pricing, or a Datasheet?
1) Types of Diagrams You’ll See
- P&ID Symbol: A circle crossed by a straight line denotes the disc. Actuator icons or notes appear above the symbol. See our Butterfly Valve Symbol guide for standards.
- Cross‑Section: Cutaway view showing internal parts and seal locations; best for understanding construction and flow path.
- General Arrangement (GA): External views with critical dimensions (face‑to‑face, overall height with actuator, bolt circle, etc.).
- Exploded View: Parts breakdown with item numbers for maintenance and ordering spares.
Typical diagram formats used for butterfly valves across design and maintenance documents.
2) Cross‑Section: Internal Construction & Flow Path
In a cross‑section, fluid enters the valve body and passes around a thin, circular disc attached to a stem/shaft. The disc rotates 90° from closed (disc perpendicular to flow) to open (disc parallel to flow). The seat or liner provides shut‑off by contacting the disc edge at the closed position. Bearings or bushings support the stem and reduce friction; packing or O‑rings seal the stem path to the exterior.
Cross‑section: note the seat location, stem bearings, and disc profile that influences pressure drop and control range.
Flow Path Notes
- Pressure drop depends on disc thickness and opening angle; streamlined discs reduce turbulence.
- Throttling is effective over a mid‑range of opening; equal‑percentage‑like behavior can be approximated with high‑performance profiles.
- Shut‑off relies on seat integrity and disc alignment; metal seats in offset designs provide higher temperature tolerance.
3) Parts Identification (Names & Functions)
Part | Also Called | Function | Typical Materials |
---|---|---|---|
Body | Casing | Houses disc and seat; provides pipeline connection. | CI, DI, CS, SS |
Disc | Butterfly | Rotating obturator that throttles or shuts flow. | SS, CS with coating, Bronze, Duplex |
Stem | Shaft | Transmits torque from handle/actuator to disc. | SS (AISI 410/416/431/304/316) |
Seat | Liner | Provides sealing at closure; may be replaceable. | EPDM, NBR, PTFE, Metal seat |
Bearings | Bushings | Support stem; reduce friction and wear. | PTFE, Bronze, Composite |
Gland/Bonnet | Top cover | Holds packing; connects actuator/gear unit. | Matching body material |
Operator | Handle/Gear/Actuator | Provides manual or powered rotation. | Hand lever, Gearbox, Electric, Pneumatic |
4) Seat & Seal Types (Resilient vs High‑Performance)
Resilient‑Seated (Soft Seat)
- Elastomeric liner in body; disc edge compresses into liner for tight shut‑off.
- Ideal for water, HVAC, many general services.
- Temperature and chemical resistance depend on elastomer selection.
High‑Performance / Offset (Metal or PTFE Seat)
- Double or triple offset geometry moves disc away from seat during rotation to reduce wear.
- Higher temperatures, tighter shut‑off, and better throttling under differential pressure.
- Used in steam, hydrocarbon, and critical industrial duties.
5) Actuation in Diagrams (Manual, Electric, Pneumatic, Hydraulic)
Diagrams show the operator above the valve centerline. A hand lever or gear symbol means manual operation; a rectangular box denotes an electric actuator; a circular diaphragm icon indicates pneumatic operation; hydraulic operators use a box/oval with a fluid line note. Limit switches and positioners may be called out in notes or IO lists.
Actuation | Diagram Cue | Where Used | Notes |
---|---|---|---|
Lever | Handle icon | Small sizes, local isolation | Quick on/off; limited torque |
Gearbox | Handwheel | Medium/large sizes | Reduces effort; fine positioning |
Electric | Box symbol | HVAC, water plants, BMS/PLC | Power and control wiring required |
Pneumatic | Diaphragm/circle | Industrial automation | Air supply; fast response |
Hydraulic | Box/oval with line | High torque services | Compact, high force |
For actuator pricing, see Motorised Butterfly Valve Price List – 2025.
6) Connection Styles (Wafer, Lug, Flanged, Double‑Flanged)
- Wafer: Sandwiched between pipe flanges; slim profile; cost‑effective.
- Lug: Threaded lugs around body; allows disassembly of downstream piping.
- Flanged: Full flanges on the valve body; robust sealing; common in firewater and buried lines.
- Double‑Flanged: Flanges on both ends with a dedicated face‑to‑face; preferred for large diameters.
For a connection comparison, read Lug vs Flanged Butterfly Valve – Full Comparison.
7) How to Read a Butterfly Valve Diagram: Step‑by‑Step
- Identify the valve body outline and bore centerline.
- Locate the disc; note its angle relative to flow direction.
- Find the stem path, bearings, and sealing points at the seat.
- Check connection ends (wafer, lug, flanged) and any face‑to‑face note.
- Confirm operator type and any accessories (limit switches, positioner).
- Cross‑reference tag number to the valve schedule for size, class, and materials.
8) Installation Orientation & Notes
- Ensure disc does not foul against upstream/downstream components when opening.
- Center the valve between flanges; check gasket compatibility with seat material.
- Observe flow arrow if provided; many designs are bi‑directional but check datasheet.
- For buried or high‑torque services, prefer gear or actuator with adequate clearance.
- Hydrotest after installation and verify travel stops/end limits on actuators.
9) Materials, Media, and Typical Applications
Service | Common Materials | Seat Type | Notes |
---|---|---|---|
Water/HVAC | DI/CS body, SS disc | EPDM/NBR | General isolation and control |
Firewater | DI/Flanged body | EPDM | Gear operated; robust flanged ends |
Chemical | SS/Alloy body and disc | PTFE/Metal | Corrosion and temperature resistance |
Steam/Process | CS/SS body, offset disc | Metal seat | High‑performance/triple offset |
See Stainless Steel Butterfly Valve for corrosion‑resistant options.
10) When to Prefer Butterfly vs Other Valve Types
- Choose butterfly for large diameters, weight‑sensitive systems, and moderate pressure where compact isolation is needed.
- Consider ball valves for bubble‑tight shut‑off in smaller sizes and quick on/off duties.
- Consider globe valves for precision throttling and control applications.
- Consider gate valves where minimal pressure drop is required in fully open state and infrequent operation is expected.
For buyer‑level comparisons (symbol, HSN, sizes), visit Butterfly Valve Buyer’s Guide.
11) FAQs
How do I know if the valve is wafer, lug, or flanged from the diagram?
Wafer ends have a slim body between flanges; lug bodies show threaded inserts around the perimeter; flanged bodies show bolt holes and flange faces on the valve itself.
What indicates a high‑performance or offset design in drawings?
Notes such as “double eccentric” or “triple offset,” distinct seat ring detail, and actuator specs pointing to higher torque or temperature ratings.
Do diagrams show pressure class and size?
These are typically in the valve schedule and tag list, not encoded in the symbol; GA drawings may show face‑to‑face and flange drilling that imply the class.
How are limit switches and position feedback represented?
As small switch icons or IO notes near the actuator symbol; refer to the instrument legend and IO list for wiring details.
Can I use the same diagram for stainless, ductile iron, and carbon steel valves?
Yes for geometry; material callouts differ in BOM/specification tables even if the diagram looks similar.
Need Sizing, Pricing, or a Datasheet?
Udhhyog supplies wafer, lug, flanged, and high‑performance butterfly valves with manual, gear, electric, and pneumatic operators. For price catalogs, see Sant Butterfly Valve Price List – 2025 or browse our 6 Inch Butterfly Valve range.
Request a Quote · Contact Us · WhatsApp: +91 9311120784
Comments : 0